Catalyst with Shayle Kann
Catalyst with Shayle Kann

Data centers’ looming methane surge

October 22, 2026

AI Summary

5 min read

Data centers’ looming methane surge

The math is stark: a behind-the-meter gas plant powering a data center can have roughly double the warming impact most people assume, because half the problem isn't the CO₂ from combustion—it's the methane that never gets burned at all. Olya Erzak, founder and CEO of Frost Methane, has mapped the full value chain and found that with 50 gigawatts of new on-site gas capacity coming online in the next 18 months, total emissions could hit 380 megatons of CO₂ equivalent. About 40 to 50 percent of that is methane. And roughly half of the total is preventable.

Where the methane comes from

The emissions chain starts before the generator even fires. In a basin like the Permian in Texas, about 4 percent of produced gas is lost at the wellhead and in the gathering pipes that carry it to processing. That number varies enormously by basin and operator: the best producers leak around 0.2 percent of production, while the worst leak far more than the average. The Marcellus basin in Pennsylvania has much lower leakage rates. Long-distance transmission pipelines, by contrast, leak negligibly.

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What you'll learn

  • 1 (00:02) **Introduction: The Methane Blind Spot in Data Center Gas** - Shayle frames the episode around the inevitability of behind-the-meter gas generation for data centers and introduces the overlooked methane emissions problem.
  • 2 (03:27) **Why Methane Matters** - Olya explains the potency of methane and its overlooked role in current warming.
  • 3 (04:49) **The Four Sources of Methane in a Data Center's Gas Value Chain** - Olya walks through the four stages where methane is lost: upstream, midstream, facility leaks, and engine slip.
  • 4 (06:05) **Variability in Upstream Leaks** - Olya details the wide variation in leakage rates by basin and producer.
  • 5 (07:10) **Quantifying Methane Slip and Facility Leaks** - Olya provides specific numbers for the two on-site sources of methane.
  • 6 (08:36) **Data Fidelity and Trends** - Olya assesses the quality of data on each methane source and the trend for upstream leaks.
  • 7 (11:05) **The Staggering Total: 380 Megatons of CO2e** - Olya presents the headline calculation for the total emissions impact of 50 GW of new behind-the-meter gas.

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Show Notes

It’s no secret that hyperscalers’ behind-the-meter gas bonanza has generated enormous CO2 emissions. But the AI boom is responsible for another, less-publicized emissions issue: upstream and onsite methane leaks that could derail decarbonization efforts.

In this episode, Shayle Kann speaks with Olya Irzak, founder and CEO of Frost Methane Labs. Olya unpacks the full lifecycle of methane emissions in gas-powered data centers, and considers why the actual warming impact of behind-the-meter gas may be double current estimates. Olya says practical, relatively low-cost strategies could cut those emissions in half. Shayle and Olya also discuss:

- The big-picture data: Why tens of gigawatts of new behind-the-meter gas capacity could generate 380 megatons of CO2 and methane emissions over the next 18 months.

- How methane can leak across the value chain, from wellheads and gathering pipelines to facility leaks and engine slippage

- How methane's extreme short-term warming potency means off-grid gas emissions could dwarf coal’s impacts over the next 20 years

- Why running gas generators at partial loads increases leaks

- Why low-leak gas procurement, leak detection and repair, and catalyst additions add less than 1% to total data center build costs without causing operational delays

- How big tech's current emissions reporting relies on averages that overlook actual leaks


- Catalyst: The unexplored frontier of methane removal

- Catalyst: Why are we still flaring gas?

- Catalyst: Serving data center load with carbon capture

- Catalyst: Can the fossil gas supply handle the AI boom?

- Open Circuit: The off-grid data center fantasy

- Latitude Media: The problem with the US gas bonanza for data centers

- Latitude Media: Senate Democrats probe gas-powered AI data centers


Credits: Hosted by Shayle Kann. Produced and edited by Max Savage Levenson. Original music and engineering by Sean Marquand. Stephen Lacey is our executive editor.

Catalyst is brought to you by GridBeyond. GridBeyond is the world’s leading technology platform for managing distributed and

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